EKD 15831

 

Link to report  (33 Megs)

 

Initial pictures 

Overall view housing Overall view stator Closer view of fracture from ID Note long axial score probably due to insertion and short, dark circumferential gouges due to relative motion of the housing and stator
DSC_0001.JPG (1338348 bytes) DSC_0004.JPG (1467725 bytes) DSC_0048.JPG (1612564 bytes) DSC_0050.JPG (1610355 bytes)

 

Closer views of circumferential gouges/rubbing

Closer view  of circumferential gouges at ID Closer view of circumferential gouges and rubbing at fracture 
IDbanding.JPG (77976 bytes) crackID.JPG (77238 bytes)

 

Rb Hardness trace  
 

 

Examination of gouges/rub marks on ID

SEM of Fracture at ID SEM  of Fracture at ID SEM of circumferential  gouges at ID SEM of circumferential gouge at ID EDS of Debris in gouge= carbon FTIR of Debris in gouge=phenolic?

 

Identification of Phenolic on ID landing

Brown stain on inside surface on landing FTIR of Brown Stain = Phenolic Resin
DSC_0042.JPG (1467868 bytes)
DSC_0043.JPG (1624366 bytes)

 

Initial Bend Testing--results show good transverse ductility--specimen bent backwards and no tearing noted

4-Point Transverse Bend Test After Testing Before and after
DSC_0002.JPG (1470699 bytes) DSC_0005.JPG (1369055 bytes) DSC_0006.JPG (1587257 bytes)

 

Optical fractography--prior to cleaning

DSC_0015.JPG (1301206 bytes) DSC_0017.JPG (1578208 bytes) DSC_0020.JPG (1527205 bytes) one.JPG (64803 bytes) three.JPG (85652 bytes) seven.JPG (55391 bytes)
DSC_0016.JPG (1556871 bytes) DSC_0019.JPG (1622836 bytes) DSC_0021.JPG (1604279 bytes) two.JPG (75564 bytes) five.JPG (65618 bytes) 10.JPG (55856 bytes)

 

Optical fractography--after cleaning

a.JPG (84969 bytes) c.JPG (75047 bytes) e.JPG (71633 bytes)
b.JPG (94445 bytes) d.JPG (77573 bytes) f.JPG (85718 bytes)

 

SEM fractography

sem1.jpg (157863 bytes) sem3a.jpg (162034 bytes) sem4.jpg (113850 bytes)
sem2.jpg (141964 bytes) sem3b.jpg (156529 bytes) All areas show dimpled rupture interrupted by intermetallics

 

Optical Microscopy

  Average field Worst case 1 Worst case 2
100x ave100x.JPG (101185 bytes) worstcase100x.JPG (116258 bytes) 2worstcase100x.JPG (113319 bytes)
400x ave400x.JPG (70434 bytes) worstcase400x.JPG (70454 bytes) 2worstcase400x.JPG (61266 bytes)
1000x ave1000x.JPG (45037 bytes)    

 


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